1. Inspection and Documentation

Jafri Rug examines:

• Tears, holes, and worn areas
• Loose or missing weft and warp threads
• Fringe damage
• Color fading or dye lot issues
• Structural weakness

2. Removing binding and fringe Prior to Cleaning

The rug is typically cleaned before field work restoration, but in the case of binding and fringe work both are removed prior to cleaning

• Dirt and grit are removed.
• Stains and contaminants are treated.
• Cleaning exposes all existing damage and shows any damage that the customer may not have known existed prior to cleaning

3. Stabilization

Weak or unraveling sections are secured to prevent further deterioration.

• Loose threads are anchored.
• Edges may be temporarily supported.

4. Warp Repair

The warp threads (the rug's structural foundation) are repaired if broken.

• Missing warps are recreated.
• New foundation threads are inserted and tensioned to match the original weave.

5. Weft Reconstruction

The weft threads that create the design are rewoven.

• Matching wool, cotton, or other fibers are selected.
• Colors are matched as closely as possible.
• Traditional weaving techniques are used to recreate patterns.

6. Hole and Tear Reweaving

For holes and tears:

• Damaged fibers are removed.
• The area is rewoven thread by thread.
• Patterns are reconstructed to blend with surrounding sections.

7. Edge and Selvage Repair

The side edges (selvages) are reinforced.

• Frayed edges are rewoven or wrapped.
• New edge bindings may be added if necessary.

8. Fringe Restoration

If the fringe is damaged:

• Existing fringe is secured.
• Missing fringe may be reconstructed.
• The repair is designed to match the original style.

9. Blocking and Reshaping

Many older Kilims become distorted over time.

• The rug is carefully stretched and aligned.
• Dimensions are corrected where possible.
• The rug is dried under controlled tension.

10. Final Finishing

The repaired area is inspected for:

• Structural integrity
• Pattern accuracy
• Color consistency
• Overall appearance

Common Rug Repairs

• Small tears and splits
• Hole reweaving
• Fringe replacement
• Edge reinforcement
• Moth damage restoration
• Pet damage repair
• Full panel reconstruction

Important Consideration

For collectible or antique Persian rugs such as this, Jafri Rugs often aims for stabilization and preservation and the artistry is that the rug should not look like there was any repair work done to the rug and the antiquity of the rug was maintained. This approach helps maintain the rug's historical integrity and value.

Typical repair costs vary widely depending on the amount of hand reweaving required. A small tear may take a few hours, while a large patterned hole can require many days of artisan weaving work.

Pre-Repair Cleaning

• A deep cleaning is performed before repairs to remove dirt, oils, and debris that interfere with repair work.
• Includes:
• Dusting (front and back)
• Gentle hand washing with pH-neutral detergents so as not to erode the fibers of the rug
• Rinsing and drying in a temperature-controlled environment

Structural Repairs

These are the most critical to maintain rug integrity:

a. Edge Repair (Overcasting or Binding)

• Rewrap or rebind fraying edges to prevent unraveling.
• Uses matching wool or cotton thread.
• Restores tension and keeps the weft and warp from separating.

b. Fringe Repair or Replacement

• Stabilizes or reconstructs the fringe (often the warp threads).
• May involve:
• Tying off loose fringe
• Sewing in new fringe sections
• Weaving new fringes into the foundation

c. Hole or Tear Repair

• Small holes: patched and reinforced from the back.
• Larger holes or tears: require reweaving the foundation (warp and weft), then tying new knots to match the original pattern.

4. Pile Reweaving / Pattern Reconstruction

• Rebuilds worn or missing areas by hand-knotting new wool or silk into the structure.
• Requires:
• Color-matching wool (often hand-dyed)
• Matching the knot density, knot type (Turkish or Persian), and pattern
• Done by experienced weavers to ensure seamless blending with the original design.

5. Color Restoration

• In areas where colors have faded or bled, restorers may:
• Touch up color with textile-safe dyes where there is already wool shown in the pile but requires blending of color for consistency in the rug’s colors
• Avoid painting, which can damage fibers over time

 6. Shearing & Grooming

• After repairs, the pile is carefully sheared to match surrounding areas.
• Helps ensure a consistent pile height and finish.
• Brushing aligns the nap and improves visual consistency.

 7. Blocking & Reshaping

• If the rug is warped or misshapen:
• It’s dampened and laid flat under weight or pinned.
• Dried under tension to restore its original shape and prevent buckling.

8. Final Cleaning & Inspection

• A final surface clean removes any dust or fibers from the repair.
• Inspection ensures:
• Seamless repairs
• Color and texture matches
• Edges are secure and the rug lies flat

Picture 2 shows the newly added fringe and newly created borders

1. Inspection and Assessment

• The
  first step in Jafri Rugs restoration is a detailed inspection to assess
  the extent of the damage. This includes evaluating areas of wear,
  unraveling threads, fading colors, and any holes or tears in the rug.
  Special attention is given to preserving the original design and integrity
  of the stitching.

2. Cleaning Before Restoration

• Before
  any restoration work begins, the rug must be cleaned thoroughly. Cleaning
  ensures that any accumulated dirt or stains are removed so that the
  restoration work can be done on a clean surface. This also helps identify
  areas that may require special attention during the restoration process.

3. Reweaving Damaged Sections

• Reweaving:
  If the rug has areas of missing or damaged stitches, skilled artisans can
  reweave the missing sections, matching the original patterns and colors as
  closely as possible. This requires a high level of expertise to ensure the
  new stitches blend seamlessly with the rest of the rug.

4. Fringe and Edge Repair

• The
  fringe of a rug is often subjected to wear over time. If the fringe is
  frayed or missing, it can be reattached or replaced by hand, ensuring that
  it matches the original design and material.


• The
  edges of the rug may also need reinforcing or re-binding if they have
  started to unravel. This can be done by re-stitching or using a similar
  material to secure the edges.

5. Dyeing and Color Restoration

• Color
  Fading: Over time, the dyes in a needlepoint rug may fade due to
  exposure to sunlight, wear, or improper cleaning. Skilled restoration
  experts can re-dye the affected areas using professional, colorfast dyes
  to restore the rug’s original hues.


• Matching
  Colors: When dyeing a rug, it’s critical to match the colors exactly
  to ensure that the restoration is seamless. This process is usually done
  by hand to ensure accuracy.

6. Final Inspection

• Once
  all the restoration work is completed, a final inspection is conducted to
  ensure the rug is restored to its original condition. The rug is checked
  for any missed areas, color inconsistencies, or stitching issues that may
  need to be addressed before it’s returned.

Jafri Rug restoration fixed this rug by doing the following:

1. Assessment and Inspection:

Condition Check: Inspect the rug thoroughly for signs of wear, including fraying edges, missing or damaged knots, stains, or fading. This is essential to assess the scope of restoration work needed.

Fabric Type: Identify the materials used (wool, silk, etc.) to ensure the correct restoration techniques and materials are used.

Color Matching: Persian rugs often feature vibrant and intricate color schemes. Color matching is important for any repairs to ensure the restoration blends seamlessly with the original.

2. Cleaning:

Gentle Cleaning: Before restoration, the rug is cleaned to remove dirt and stains. This is typically done by hand or machine using organic olive oil shampoo foam to cleanse the rug and techniques that preserve the integrity of the fibers.

Drying: After cleaning, the rug must be carefully dried to prevent any damage or shrinkage.

3. Repairing Damaged Areas:

Reweaving/Knots: If there are missing or damaged knots, the missing sections will be re-woven by hand. Skilled weavers use the same knotting technique that was used in the original rug to ensure consistency.

Fringe Repair: If the fringe is damaged or missing, it can be reattached or replaced using matching fibers.

Edge Repair: The rug’s edges may become frayed over time. A repair may involve re-binding the edges to prevent further unraveling.

4. Color Restoration:

If the rug has areas with faded or discolored sections, dyes matching the original colors may be applied to restore the vibrancy. This requires careful attention to detail to blend the colors seamlessly.           

Jafri Rug restoration will fix this rug by doing the following: Pre-Repair Cleaning A deepcleaning is performed before repairs to remove dirt, oils, and debristhat interfere with repair work. Includes: Dusting(front and back) Gentlehand washing with pH-neutral detergents so as not to erode the fibers of the rug Rinsingand drying in a temperature-controlled environment   Structural Repairs These are the most critical to maintain rug integrity: a. Edge Repair (Overcasting or Binding) Rewrapor rebind fraying edges to prevent unraveling. Usesmatching wool or cotton thread. Restorestension and keeps the weft and warp from separating. b. Fringe Repair or Replacement Stabilizesor reconstructs the fringe (often the warp threads). Mayinvolve: Tyingoff loose fringe Sewingin new fringe sections Weavingnew fringes into the foundation c. Hole or Tear Repair Smallholes: patched and reinforced from the back. Largerholes or tears: require reweaving the foundation (warp and weft), thentying new knots to match the original pattern.   4. Pile Reweaving / Pattern Reconstruction Rebuildsworn or missing areas by hand-knotting new wool or silk into thestructure. Requires: Color-matchingwool (often hand-dyed) Matchingthe knot density, knot type (Turkish or Persian), and pattern Doneby experienced weavers to ensure seamless blending with the originaldesign.   5. Color Restoration Inareas where colors have faded or bled, restorers may: Touchup color with textile-safe dyes where there is already wool shown in thepile but requires blending of color for consistency in the rug’s colors Avoidpainting, which can damage fibers over time    6. Shearing &Grooming Afterrepairs, the pile is carefully sheared to match surrounding areas. Helpsensure a consistent pile height and finish. Brushingaligns the nap and improves visual consistency.    7. Blocking &Reshaping If therug is warped or misshapen: It’sdampened and laid flat under weight or pinned. Driedunder tension to restore its original shape and prevent buckling.   8. Final Cleaning & Inspection Afinal surface clean removes any dust or fibers from the repair. Inspectionensures: Seamlessrepairs Colorand texture matches Edgesare secure and the rug lies flat

This Yazd Kerman is an antique turn of the century Persian masterpiece rug. Jafri Oriental Rugs has serviced Dutchess County for over 45 years and is an authority on not only the history of the rug but the most proper way to repair it. The rug is incredibly valuable and is a palace size rug measuing 11'.6"x16'.2". The was produced in the town of Yazd, near Kerman, Iran. The first image shows the rug completely worn requiring the following work:

-Warp and weft coming thru the rug, and various holes throughout the field requiring reweaving and color restoration work where Jafri Rug restoration weavers match the wool dyes lots and reweave into the floral motifs of the rug.

-Fringe completely fraying requiring fringe implant, circa 1900 tea stained fringe

-Edging completely unraveling into the field

-Moth damage of the rug

Jafri Oriental Rugs has serviced Dutchess County for over 45 years

The second image shows the rug completely restored

Jafri Rug Restoration fixed this rug by applying its professionalmuseum-quality antique rug cleaning processstep-by-step:

1. Inspection & Documentation

A specialist first examines the rug to determine:

• Age, origin, weave style
• Fiber type (wool, silk, cotton foundation, etc.)
• Dye stability (natural vegetable dyes vs synthetic dyes)
• Fragile areas: worn patches, dry rot, loose fringe, holes, moth damage
• Previous repairs or color touch-ups

Why it matters:Antique rugs often have unstable dyes and delicate foundations. The cleaning process is tailored based on the following factors: fabric, type of dye used, age of rug

2. Dry Soil Removal (Dusting)

This is one of themost important steps.

• Gentle vibrating dusting machines
• Air dusting / compressed air

This removes the following:

• Packed dust
• Sand/grit
• Allergens
• Moth larvae and eggs

Why it matters:Up to 70% of soil in antique rugs is dry particulate thattears fibersif washed without dusting.

3. Colorfastness Testing

Before any washing:

• Each dye color (reds, blues, greens, blacks) is tested with water and mild detergent.
• If dyes are unstable, cleaners applydye stabilizersor choose adry-cleaning or low-moisture method.

Why it matters:Natural dyes can bleed or fade; this prevents damage.

4. Specialty Hand Wash (Traditional Bath)

Most high-end cleaners wash antique rugsby hand, never by machine.

Steps:

1. Rug is submerged in a cool-water wash pit.
2. Olive oil wool-safe shampoo from Italy is gently applied, no harsh chemicals are applied as that can cause color run/color bleeding
3. Both sides of the rug are cleaned using soft brushes or hand tools.
4. Water is circulated to remove embedded dirt.

5. Rinse & Water Extraction

• Thorough rinsing removes soap residue that can attract dirt later.
• Water extraction is done by rolling, squeegeeing, or suction tools.
• No high-heat drying (which can shrink wool or warp foundations).

6. Controlled Drying

Antique rugs are dried:

• In climate-controlled rooms with proper airflow

Drying can take 24–48+ hours depending on the rug's age and thickness.

7. Grooming & Fringe Care

After cleaning:

• Rug pile is brushed in its natural direction going the grain and fibers of the rug
• Fringe is hand-cleaned and straightened out with a comb

8. Repairs or Restoration

• Reweaving worn areas
• Edge/selvage reinforcement
• Fringe repair or replacement
• Moth damage treatment
• Color restoration is used where actual dye and New Zealand worsted wool is used to bring back the original condition of the rug

9. Final Inspection

The rug is checked for:

• Even pile direction
• Clean fringe
• No soap residue
• No odor
• Proper color stability
• Smooth, flat drying

Why Antique Rugs Need Special Care?

Antique rugs are different because:

• Natural vegetable dyes can bleed
• Wool fibers become brittle with age
• Cotton foundations shrink easily
• Hand-knotted structure can loosen
• Value (sometimes thousands of dollars) depends on condition

Machine carpet cleaning or steam cleaning candestroy antique rugs.

This is an example of a Lavar Kerman timeless masterpiece rug made in Iran. This rug is no longer able to be produced on the loom. It is over a century old. A rug of this quality comes from the finest weavers of Iran from the town of Lavar but the rug had enormous wear and was destroyed in numerous areas. This type of work can only be performed by hand and Jafri Rug's weavers are skilled artisans who understand the curvilinear characteristics of the rug and can reweave into the wool without making the rug look new. The time to restore this rug took approx 6 months.

Picture 1 shows the pre-restoration work where the rug was showing as worn and the fringe and binding was unraveling and the color was faded.

Picture 2 shows the post-restoration work where the rug was completely rewoven and color restoration was treated on the rug.

Jafri Rug restoration repaired this rug by doing the following:

Pre-Repair Cleaning

• Adeep cleaningis performed before repairs to remove dirt, oils, and debris that interfere with repair work.
• Includes:
  • Dusting (front and back)
  • Gentle hand washing with pH-neutral detergents
  • Rinsing and drying in a temperature-controlled environment

Structural Repairs

These are the most critical to maintain rug integrity:

a. Edge Repair (Overcasting or Binding)

• Rewrap or rebind fraying edges to prevent unraveling.
• Uses matching wool or cotton thread.
• Restores tension and keeps the weft and warp from separating.

b. Fringe Repair or Replacement

• Stabilizes or reconstructs the fringe (often the warp threads).
• May involve:
  • Tying off loose fringe
  • Sewing in new fringe sections
  • Weaving new fringes into the foundation

c. Hole or Tear Repair

• Small holes: patched and reinforced from the back.
• Larger holes or tears: require reweaving the foundation (warp and weft), then tying new knots to match the original pattern.

4. Pile Reweaving / Pattern Reconstruction

• Rebuilds worn or missing areas by hand-knotting new wool or silk into the structure.
• Requires:
  • Color-matching wool (often hand-dyed)
  • Matching theknot density, knot type (Turkish or Persian), and pattern
• Done by experienced weavers to ensure seamless blending with the original design.

5. Color Restoration

• In areas where colors have faded or bled, restorers may:
  • Touch up color with textile-safe dyes where there is already wool shown in the pile but requires blending of color for consistency in the rug's colors
  • Avoid painting, which can damage fibers over time

6. Shearing & Grooming

• After repairs, the pile is carefully sheared to match surrounding areas.
• Helps ensure a consistentpile heightand finish.
• Brushing aligns the nap and improves visual consistency.

7. Blocking & Reshaping

• If the rug is warped or misshapen:
  • It's dampened and laid flat under weight or pinned.
  • Dried under tension to restore its original shape and prevent buckling.

8. Final Cleaning & Inspection

• A final surface clean removes any dust or fibers from the repair.
• Inspection ensures:
  • Seamless repairs
  • Color and texture matches
  • Edges are secure and the rug lies flat