1. Inspection

Examine the rug for:

• Holes or worn areas
• Broken warp threads (the lengthwise foundation threads)
• Missing weft threads (the widthwise woven threads)
• Frayed edges or ends
• Color fading or fiber deterioration

2. Rug Cleaning and Dusting

• Soak rug in tub of cold water and solution
• Remove dirt trapped in damaged sections.
• If heavily soiled, wash the rug appropriately and allow it to dry completely before repairs.

3. Stabilize the Rug

Secure the rug on a flat work surface or stretching frame.

• Align distorted areas.
• Straighten loose warp threads.
• Prevent additional unraveling while working.

4. Repair the Foundation and Warp and Weft

If warp threads are broken:

• Insert replacement warp yarns that closely match the original material (wool, cotton, or goat hair).
• Anchor the new warps into sound surrounding structure.
• Maintain the original spacing and tension.

This is often the most critical step because the entire weave depends on the warp foundation.

5. Reweave Missing Areas

For holes:

• Match the original yarn type, thickness, and color as closely as possible.
• Recreate the missing weft structure.
• Follow the original pattern row by row.
• Weave tightly enough to match surrounding density without causing puckering.

For valuable Persian rugs or antique kilim rugs, Jafri Rugs will hand-dye yarns to achieve accurate color matching.

6. Repair Binding

If side edges are frayed:

• Rebuild the binding (finished edge).
• Wrap and reinforce edge cords.
• Stitch loose sections securely.

Strong edges help prevent future unraveling.

7. Repair Fringes

If the rug ends are damaged:

• Secure loose wefts.
• Recreate original end bindings.
• Replace or reconstruct fringe if appropriate to the rug's design.

Sometimes conservation work leaves fringe incomplete intentionally to preserve authenticity.

8. Blend and Finish

After structural repairs:

• Shear any excess yarn.
• Adjust tension where necessary.
• Lightly groom fibers to blend repaired sections with the original weaving

Pre-Repair Cleaning

• A deep
  cleaning is performed before repairs to remove dirt, oils, and debris
  that interfere with repair work.


• Includes:




• Dusting
  (front and back)


• Gentle
  hand washing with pH-neutral detergents so as not to erode the fibers of
  the rug


• Rinsing
  and drying in a temperature-controlled environment

Structural Repairs

These are the most critical to maintain rug integrity:

a. Edge Repair (Overcasting or Binding)

• Rewrap
  or rebind fraying edges to prevent unraveling.


• Uses
  matching wool or cotton thread.


• Restores
  tension and keeps the weft and warp from separating.

b. Fringe Repair or Replacement

• Stabilizes
  or reconstructs the fringe (often the warp threads).


• May
  involve:




• Tying
  off loose fringe


• Sewing
  in new fringe sections


• Weaving
  new fringes into the foundation

c. Hole or Tear Repair

• Small
  holes: patched and reinforced from the back.


• Larger
  holes or tears: require reweaving the foundation (warp and weft), then
  tying new knots to match the original pattern.

4. Pile Reweaving / Pattern Reconstruction

• Rebuilds
  worn or missing areas by hand-knotting new wool or silk into the
  structure.


• Requires:




• Color-matching
  wool (often hand-dyed)


• Matching
  the knot density, knot type (Turkish or Persian), and pattern




• Done
  by experienced weavers to ensure seamless blending with the original
  design.

5. Color Restoration

• In
  areas where colors have faded or bled, restorers may:




• Touch
  up color with textile-safe dyes where there is already wool shown in the
  pile but requires blending of color for consistency in the rug’s colors


• Avoid
  painting, which can damage fibers over time

 6. Shearing &
Grooming

• After
  repairs, the pile is carefully sheared to match surrounding areas.


• Helps
  ensure a consistent pile height and finish.


• Brushing
  aligns the nap and improves visual consistency.

 7. Blocking &
Reshaping

• If the
  rug is warped or misshapen:




• It’s
  dampened and laid flat under weight or pinned.


• Dried
  under tension to restore its original shape and prevent buckling.

8. Final Cleaning & Inspection

• A
  final surface clean removes any dust or fibers from the repair.


• Inspection
  ensures:




• Seamless
  repairs


• Color
  and texture matches


• Edges
  are secure and the rug lies flat

1. Inspection and Documentation

Jafri Rug examines:

• Tears, holes, and worn areas
• Loose or missing weft and warp threads
• Fringe damage
• Color fading or dye lot issues
• Structural weakness

2. Removing binding and fringe Prior to Cleaning

The rug is typically cleaned before field work restoration, but in the case of binding and fringe work both are removed prior to cleaning

• Dirt and grit are removed.
• Stains and contaminants are treated.
• Cleaning exposes all existing damage and shows any damage that the customer may not have known existed prior to cleaning

3. Stabilization

Weak or unraveling sections are secured to prevent further deterioration.

• Loose threads are anchored.
• Edges may be temporarily supported.

4. Warp Repair

The warp threads (the rug's structural foundation) are repaired if broken.

• Missing warps are recreated.
• New foundation threads are inserted and tensioned to match the original weave.

5. Weft Reconstruction

The weft threads that create the design are rewoven.

• Matching wool, cotton, or other fibers are selected.
• Colors are matched as closely as possible.
• Traditional weaving techniques are used to recreate patterns.

6. Hole and Tear Reweaving

For holes and tears:

• Damaged fibers are removed.
• The area is rewoven thread by thread.
• Patterns are reconstructed to blend with surrounding sections.

7. Edge and Selvage Repair

The side edges (selvages) are reinforced.

• Frayed edges are rewoven or wrapped.
• New edge bindings may be added if necessary.

8. Fringe Restoration

If the fringe is damaged:

• Existing fringe is secured.
• Missing fringe may be reconstructed.
• The repair is designed to match the original style.

9. Blocking and Reshaping

Many older Kilims become distorted over time.

• The rug is carefully stretched and aligned.
• Dimensions are corrected where possible.
• The rug is dried under controlled tension.

10. Final Finishing

The repaired area is inspected for:

• Structural integrity
• Pattern accuracy
• Color consistency
• Overall appearance

Common Rug Repairs

• Small tears and splits
• Hole reweaving
• Fringe replacement
• Edge reinforcement
• Moth damage restoration
• Pet damage repair
• Full panel reconstruction

Important Consideration

For collectible or antique Persian rugs such as this, Jafri Rugs often aims for stabilization and preservation and the artistry is that the rug should not look like there was any repair work done to the rug and the antiquity of the rug was maintained. This approach helps maintain the rug's historical integrity and value.

Typical repair costs vary widely depending on the amount of hand reweaving required. A small tear may take a few hours, while a large patterned hole can require many days of artisan weaving work.

Jafri Oriental Rugs has serviced Dutchess County for over 45 years

The second image shows the rug completely restored

Jafri Rug Restoration fixed this rug by applying its professional museum-quality antique rug cleaning process step-by-step:

1. Inspection & Documentation

A specialist first examines the rug to determine:

• Age, origin, weave style

• Fiber type (wool, silk, cotton foundation, etc.)

• Dye stability (natural vegetable dyes vs synthetic dyes)

• Fragile areas: worn patches, dry rot, loose fringe, holes, moth damage

• Previous repairs or color touch-ups

Why it matters: Antique rugs often have unstable dyes and delicate foundations. The cleaning process is tailored based on the following factors: fabric, type of dye used, age of rug

2. Dry Soil Removal (Dusting)

This is one of the most important steps.

• Gentle vibrating dusting machines

• Air dusting / compressed air

This removes the following:

• Packed dust

• Sand/grit

• Allergens

• Moth larvae and eggs

Why it matters: Up to 70% of soil in antique rugs is dry particulate that tears fibers if washed without dusting.

3. Colorfastness Testing

Before any washing:

• Each dye color (reds, blues, greens, blacks) is tested with water and mild detergent.

• If dyes are unstable, cleaners apply dye stabilizers or choose a dry-cleaning or low-moisture method.

Why it matters: Natural dyes can bleed or fade; this prevents damage.

4. Specialty Hand Wash (Traditional Bath)

Most high-end cleaners wash antique rugs by hand, never by machine.

Steps:

1. Rug is submerged in a cool-water wash pit.

2. Olive oil wool-safe shampoo from Italy is gently applied, no harsh chemicals are applied as that can cause color run/color bleeding

3. Both sides of the rug are cleaned using soft brushes or hand tools.

4. Water is circulated to remove embedded dirt.

5. Rinse & Water Extraction

• Thorough rinsing removes soap residue that can attract dirt later.

• Water extraction is done by rolling, squeegeeing, or suction tools.

• No high-heat drying (which can shrink wool or warp foundations).

6. Controlled Drying

Antique rugs are dried:

• In climate-controlled rooms with proper airflow

Drying can take 24–48+ hours depending on the rug’s age and thickness.

7. Grooming & Fringe Care

After cleaning:

• Rug pile is brushed in its natural direction going the grain and fibers of the rug

• Fringe is hand-cleaned and straightened out with a comb

8. Repairs or Restoration

• Reweaving worn areas 

• Edge/selvage reinforcement

• Fringe repair or replacement

• Moth damage treatment

• Color restoration is used where actual dye and New Zealand worsted wool is used to bring back the original condition of the rug

9. Final Inspection

The rug is checked for:

• Even pile direction

• Clean fringe

• No soap residue

• No odor

• Proper color stability

• Smooth, flat drying

Why Antique Rugs Need Special Care?

Antique rugs are different because:

• Natural vegetable dyes can bleed

• Wool fibers become brittle with age

• Cotton foundations shrink easily

• Hand-knotted structure can loosen

• Value (sometimes thousands of dollars) depends on condition

Machine carpet cleaning or steam cleaning can destroy antique rugs.

Jafri Rugs fixed this rug by doing the following:

Given the age and value of the rug, this is a rug that should not be sent to any rug store, but should go to Jafri Rug restoration as the weavers are specifically skilled to repair these threadbare rugs and understand the motifs and match the wool dye lot for dye lot. The artistry will maintain the antiquity of the rug and will not make it look newly made and will also raise the value of the rug.

1. Assessment and Inspection:

Condition Check: Inspect the rug thoroughly for signs of wear, including fraying edges, missing or damaged knots, stains, or fading. This is essential to assess the scope of restoration work needed.

Fabric Type: Identify the materials used (wool, silk, etc.) to ensure the correct restoration techniques and materials are used.

Color Matching: Persian rugs often feature vibrant and intricate color schemes. Color matching is important for any repairs to ensure the restoration blends seamlessly with the original.

2. Cleaning:

Gentle Cleaning: Before restoration, the rug is cleaned to remove dirt and stains. This is typically done by hand or machine using organic olive oil shampoo foam to cleanse the rug and techniques that preserve the integrity of the fibers.

Drying: After cleaning, the rug must be carefully dried to prevent any damage or shrinkage.

3. Repairing Damaged Areas:

Reweaving/Knots: If there are missing or damaged knots, the missing sections will be re-woven by hand. Skilled weavers use the same knotting technique that was used in the original rug to ensure consistency.

Fringe Repair: If the fringe is damaged or missing, it can be reattached or replaced using matching fibers.

Edge Repair: The rug’s edges may become frayed over time. A repair may involve re-binding the edges to prevent further unraveling.

4. Color Restoration:

If the rug has areas with faded or discolored sections, dyes matching the original colors may be applied to restore the vibrancy. This requires careful attention to detail to blend the colors seamlessly.           

Since this is a hooked rug with enormous moth damage the following will have to be done:

This is called re-hooking:

• 
  

  Match wool as closely as possible (texture + color)

  
  


• 
  

  Hook from the back, following original direction

  
  


• 
  

  Keep loop height consistent

A Persian Bidjar of this quality is a once in a lifetime rug that is no longer produced on any loom across the world.

The rug is a semi-antique and has all the characteristics of an antique Persian rug

The rug is a non programmed size and is made with vegetable dyes

Additionally, it is threadbare and is tightly knotted

HOWEVER, the rug has the following issues:

-Moth damage in the field that ate thru the motifs which requires reweaving and color restoration

-Fringe destroyed which requires fringe implant

-Faded vegetable dyes which requires brushing the rug with oil and vegetable dye to bring back the original color of the rug

Jafri Rug restoration will fix this rug entirely and raise the value of the rug by doing the following:

1.Inspection and Identification: Jafri Rugs carefully inspected to assess the extent of the moth damage. This involves checking the front and back of the rug for signs of infestation.

·        Moth Treatment: The rug would be treated to eliminate any remaining moths and eggs. This usually involves a deep fumigation process using eco-friendly chemicals or freezing the rug to kill any pests.

·        Re-weaving or Repairing Damaged Areas: The affected areas would likely require Jafri’s weavers reweaving the entire field. The damaged wool would be carefully removed, and new wool fibers, typically dyed to match the original, would be woven into the affected areas to restore the rug's appearance.

2. Worn and Faded Areas of the rug

As an example the medallion is a central feature in Persian rugs, and significant wear or fading can take away from the rug’s beauty and value.

·        Color Restoration: To restore the faded vegetable and chrome dyes, Jafri’s first class weavers dyeing techniques may be employed. This could involve carefully re-dyeing the  area using natural dyes or color-safe synthetic dyes. This process is done with precision to match the original hues and avoid dye bleeding.

·        Reweaving/Restoration: If the medallion’s pattern is worn down to the point of damage, Jafri’s weavers had to reweave the intricate design. This involves painstakingly replicating the original design and colors.

3. Fringe and Binding Unraveling

The fringe and the binding are crucial for maintaining the structural integrity and aesthetic of the rug.

·        Fringe Repair or Replacement: The unraveling fringe would need to be reattached or replaced, depending on the extent of the damage. Jafri’s weavers often restore the fringe by knotting it back into place using similar fibers (wool or silk, depending on the rug’s original material). If the fringe is too damaged, it might need to be completely replaced.

·        Binding Reinforcement: The edges and binding would also be repaired. This could involve stitching new binding material (usually wool or cotton) onto the rug’s edges, followed by a careful reinforcement of the stitching to prevent further unraveling. A careful color match is essential to keep the aesthetic intact.

4. Wool Pilling

Pilling happens when fibers get tangled and form small balls of fuzz, which can occur naturally over time with wool rugs.

·        Shaving the Rug: Pilling can be removed through a careful process of shaving. Special tools or razors designed for rugs are used to gently remove the pill without damaging the fibers underneath. The professional would carefully go over the rug to ensure the pilling is removed evenly, leaving the wool in good condition.

·        Deep Cleaning: After shaving off the pilling, the rug would undergo a deep cleaning to remove any remaining loose fibers and dirt. This would also help restore the softness of the wool.

Additional Steps in the Restoration Process:

·        Deep Cleaning: Once the repairs are done, the rug would be carefully cleaned using appropriate techniques for Persian rugs. This would likely involve hand-washing the rug with a gentle, wool-safe detergent to remove dirt, oils, and any debris, followed by rinsing and drying.

·        Final Inspection: After repairs, the rug would undergo a final inspection to ensure that all issues (moth damage, wear, pilling, etc.) have been properly addressed. Any minor touch-ups or final adjustments would be made.

This Yazd Kerman is an antique turn of the century Persian masterpiece rug. Jafri Oriental Rugs has serviced Dutchess County for over 45 years and is an authority on not only the history of the rug but the most proper way to repair it. The rug is incredibly valuable and is a palace size rug measuing 11'.6"x16'.2". The was produced in the town of Yazd, near Kerman, Iran. The first image shows the rug completely worn requiring the following work:

-Warp and weft coming thru the rug, and various holes throughout the field requiring reweaving and color restoration work where Jafri Rug restoration weavers match the wool dyes lots and reweave into the floral motifs of the rug.

-Fringe completely fraying requiring fringe implant, circa 1900 tea stained fringe

-Edging completely unraveling into the field

-Moth damage of the rug

Jafri Oriental Rugs has serviced Dutchess County for over 45 years

The second image shows the rug completely restored

Jafri Rug Restoration fixed this rug by applying its professionalmuseum-quality antique rug cleaning processstep-by-step:

1. Inspection & Documentation

A specialist first examines the rug to determine:

• Age, origin, weave style
• Fiber type (wool, silk, cotton foundation, etc.)
• Dye stability (natural vegetable dyes vs synthetic dyes)
• Fragile areas: worn patches, dry rot, loose fringe, holes, moth damage
• Previous repairs or color touch-ups

Why it matters:Antique rugs often have unstable dyes and delicate foundations. The cleaning process is tailored based on the following factors: fabric, type of dye used, age of rug

2. Dry Soil Removal (Dusting)

This is one of themost important steps.

• Gentle vibrating dusting machines
• Air dusting / compressed air

This removes the following:

• Packed dust
• Sand/grit
• Allergens
• Moth larvae and eggs

Why it matters:Up to 70% of soil in antique rugs is dry particulate thattears fibersif washed without dusting.

3. Colorfastness Testing

Before any washing:

• Each dye color (reds, blues, greens, blacks) is tested with water and mild detergent.
• If dyes are unstable, cleaners applydye stabilizersor choose adry-cleaning or low-moisture method.

Why it matters:Natural dyes can bleed or fade; this prevents damage.

4. Specialty Hand Wash (Traditional Bath)

Most high-end cleaners wash antique rugsby hand, never by machine.

Steps:

1. Rug is submerged in a cool-water wash pit.
2. Olive oil wool-safe shampoo from Italy is gently applied, no harsh chemicals are applied as that can cause color run/color bleeding
3. Both sides of the rug are cleaned using soft brushes or hand tools.
4. Water is circulated to remove embedded dirt.

5. Rinse & Water Extraction

• Thorough rinsing removes soap residue that can attract dirt later.
• Water extraction is done by rolling, squeegeeing, or suction tools.
• No high-heat drying (which can shrink wool or warp foundations).

6. Controlled Drying

Antique rugs are dried:

• In climate-controlled rooms with proper airflow

Drying can take 24–48+ hours depending on the rug's age and thickness.

7. Grooming & Fringe Care

After cleaning:

• Rug pile is brushed in its natural direction going the grain and fibers of the rug
• Fringe is hand-cleaned and straightened out with a comb

8. Repairs or Restoration

• Reweaving worn areas
• Edge/selvage reinforcement
• Fringe repair or replacement
• Moth damage treatment
• Color restoration is used where actual dye and New Zealand worsted wool is used to bring back the original condition of the rug

9. Final Inspection

The rug is checked for:

• Even pile direction
• Clean fringe
• No soap residue
• No odor
• Proper color stability
• Smooth, flat drying

Why Antique Rugs Need Special Care?

Antique rugs are different because:

• Natural vegetable dyes can bleed
• Wool fibers become brittle with age
• Cotton foundations shrink easily
• Hand-knotted structure can loosen
• Value (sometimes thousands of dollars) depends on condition

Machine carpet cleaning or steam cleaning candestroy antique rugs.

The first image shows how this French Aubusson rug has been left in a very poor condition. The rug is an example of an mid-century French Aubusson rug. This rug is made with sage and rose vegetable dyes and unfortunately was never cleaned or repaired throughout its life and requires enormous attention to the following areas:

-Reweaving worn areas where warp and weft is showing

-Refringing as the fringe is torn off

-Rebinding as the binding is unraveling

-Vegetable dyes are fading

-Field of the rug is also showing unevenness in the wool pile

The second image shows the full restoration process where Jafri Rug restoration fully repaired this rug to its original condition while maintaining the antiquity of the rug by doing the following:

-Reweaving all worn areas to bring back this rug's dye lots are amazing and look vibrant

- Brush the rug with oil and dye in areas where the wool was not worn and distressed

-Matching the wool so that it blends perfectly within the field of the rug

Following the preservation process the rug is also more valuable than in its original condition