1. Inspection and Documentation

Jafri Rug examines:

• Tears, holes, and worn areas
• Loose or missing weft and warp threads
• Fringe damage
• Color fading or dye lot issues
• Structural weakness

2. Removing binding and fringe Prior to Cleaning

The rug is typically cleaned before field work restoration, but in the case of binding and fringe work both are removed prior to cleaning

• Dirt and grit are removed.
• Stains and contaminants are treated.
• Cleaning exposes all existing damage and shows any damage that the customer may not have known existed prior to cleaning

3. Stabilization

Weak or unraveling sections are secured to prevent further deterioration.

• Loose threads are anchored.
• Edges may be temporarily supported.

4. Warp Repair

The warp threads (the rug's structural foundation) are repaired if broken.

• Missing warps are recreated.
• New foundation threads are inserted and tensioned to match the original weave.

5. Weft Reconstruction

The weft threads that create the design are rewoven.

• Matching wool, cotton, or other fibers are selected.
• Colors are matched as closely as possible.
• Traditional weaving techniques are used to recreate patterns.

6. Hole and Tear Reweaving

For holes and tears:

• Damaged fibers are removed.
• The area is rewoven thread by thread.
• Patterns are reconstructed to blend with surrounding sections.

7. Edge and Selvage Repair

The side edges (selvages) are reinforced.

• Frayed edges are rewoven or wrapped.
• New edge bindings may be added if necessary.

8. Fringe Restoration

If the fringe is damaged:

• Existing fringe is secured.
• Missing fringe may be reconstructed.
• The repair is designed to match the original style.

9. Blocking and Reshaping

Many older Kilims become distorted over time.

• The rug is carefully stretched and aligned.
• Dimensions are corrected where possible.
• The rug is dried under controlled tension.

10. Final Finishing

The repaired area is inspected for:

• Structural integrity
• Pattern accuracy
• Color consistency
• Overall appearance

Common Rug Repairs

• Small tears and splits
• Hole reweaving
• Fringe replacement
• Edge reinforcement
• Moth damage restoration
• Pet damage repair
• Full panel reconstruction

Important Consideration

For collectible or antique Persian rugs such as this, Jafri Rugs often aims for stabilization and preservation and the artistry is that the rug should not look like there was any repair work done to the rug and the antiquity of the rug was maintained. This approach helps maintain the rug's historical integrity and value.

Typical repair costs vary widely depending on the amount of hand reweaving required. A small tear may take a few hours, while a large patterned hole can require many days of artisan weaving work.

Prior to cleaning the rug, Jafri Rugs does the following:

• Measure Rug size (e.g., 5×8, 8×10, runner)
• Confirm approximate age of the rug to confirm overall value of the rug
• Determine whether the rug has stains, pet odors, or fringe damage

1. Pre-Inspection

The rug is examined for:

• Fiber type (wool, cotton, mixed materials)
• Dye stability and colorfastness
• Stains, odors, pet contamination, or mold
• Existing damage such as worn areas, holes, or fringe issues

2. Dust Removal

Before any water is used, technicians remove embedded dry soil, sand, and grit.

• Commercial dusting equipment, compressed air, or vibration systems will be used to suck out all the toxins
• This step is critical because dry soil can damage fibers during washing.

3. Pre-Treatment

Specific stains and heavily soiled areas are treated.

• Pet urine, food stains, and odor sources receive targeted treatment.
• Cleaning agents are selected to be safe for wool and natural dyes.

4. Dye Testing

Jafri technicians test colors to ensure dyes won't bleed during washing.

• Handmade
• rugs often contain natural or vegetable dyes that require special care.

5. Full Immersion or Controlled Washing

The rug is washed using water and wool-safe cleaning solutions.

• Gentle agitation loosens dirt from deep within the pile.
• Harsh chemicals, bleach, and excessive heat are avoided.
• The washing method varies depending on the rug's construction and condition.

6. Thorough Rinsing

The rug is rinsed multiple times to remove:

• Soil and contaminants
• Cleaning residues
• Odors and allergens

Proper rinsing helps prevent residue buildup that can attract dirt later.

7. Water Extraction

Excess moisture is removed using specialized equipment.

• Centrifugal extractors or controlled wringing systems may be used.
• This reduces drying time and helps prevent mildew.

8. Controlled Drying

The rug is dried in a temperature-controlled environment.

• Air movers and dehumidifiers may be used.
• Direct heat and prolonged sun exposure are generally avoided to protect fibers and dyes.

9. Grooming and Finishing

After drying:

• The pile is brushed or groomed.
• Fringe is cleaned and straightened.
• Final touch-ups and inspections are performed.

10. Final Inspection

The cleaner verifies:

• Stains and odors have been addressed
• Colors remain stable
• The rug is fully dry
• No damage occurred during cleaning

Typical Rug Cleaning Frequency

• Every 1–3 years for most Persian rugs.
• More often if the rug is in a high-traffic area, has pets, or experiences frequent spills.

For valuable handmade Persian rugs (such as a Sarouk, Kashan, Mashad, Khoum, and Tabriz), Jafri Rugs always recommends specialty immersion rug cleaning over standard in-home carpet cleaning because it removes embedded soil while minimizing risk to the wool and dyes.

Prior to the fringe implant process, the rug has to be washed thru the following process:

Jafri Rugs restoration will do the following:

1. Assessment and Inspection:

Condition Check: Inspect the rug thoroughly for signs of wear, including fraying edges, missing or damaged knots, stains, or fading. This is essential to assess the scope of restoration work needed.

Fabric Type: Identify the materials used (wool, silk, etc.) to ensure the correct restoration techniques and materials are used.

Color Matching: Persian rugs often feature vibrant and intricate color schemes. Color matching is important for any repairs to ensure the restoration blends seamlessly with the original.

2. Cleaning:

Gentle Cleaning: Before restoration, the rug is cleaned to remove dirt and stains. This is typically done by hand or machine using organic olive oil shampoo foam to cleanse the rug and techniques that preserve the integrity of the fibers.

Drying: After cleaning, the rug must be carefully dried to prevent any damage or shrinkage.

3. Repairing Damaged Areas:

Reweaving/Knots: If there are missing or damaged knots, the missing sections will be re-woven by hand. Skilled weavers use the same knotting technique that was used in the original rug to ensure consistency.

Fringe Repair: If the fringe is damaged or missing, it can be reattached or replaced using matching fibers.

Edge Repair: The rug’s edges may become frayed over time. A repair may involve re-binding the edges to prevent further unraveling.

4. Color Restoration:

If the rug has areas with faded or discolored sections, dyes matching the original colors may be applied to restore the vibrancy. This requires careful attention to detail to blend the colors seamlessly.           

Picture 2 shows the post-restoration work

Jafri Rugs fixed this rug by doing the following:

Pre-Repair Cleaning

• A deep
  cleaning is performed before repairs to remove dirt, oils, and debris
  that interfere with repair work.


• Includes:




• Dusting
  (front and back)


• Gentle
  hand washing with pH-neutral detergents so as not to erode the fibers of
  the rug


• Rinsing
  and drying in a temperature-controlled environment

Structural Repairs

These are the most critical to maintain rug integrity:

a. Edge Repair (Overcasting or Binding)

• Rewrap
  or rebind fraying edges to prevent unraveling.


• Uses
  matching wool or cotton thread.


• Restores
  tension and keeps the weft and warp from separating.

b. Fringe Repair or Replacement

• Stabilizes
  or reconstructs the fringe (often the warp threads).


• May
  involve:




• Tying
  off loose fringe


• Sewing
  in new fringe sections


• Weaving
  new fringes into the foundation

c. Hole or Tear Repair

• Small
  holes: patched and reinforced from the back.


• Larger
  holes or tears: require reweaving the foundation (warp and weft), then
  tying new knots to match the original pattern.

4. Pile Reweaving / Pattern Reconstruction

• Rebuilds
  worn or missing areas by hand-knotting new wool or silk into the
  structure.


• Requires:




• Color-matching
  wool (often hand-dyed)


• Matching
  the knot density, knot type (Turkish or Persian), and pattern




• Done
  by experienced weavers to ensure seamless blending with the original
  design.

5. Color Restoration

• In
  areas where colors have faded or bled, restorers may:




• Touch
  up color with textile-safe dyes where there is already wool shown in the
  pile but requires blending of color for consistency in the rug’s colors


• Avoid
  painting, which can damage fibers over time

 6. Shearing &
Grooming

• After
  repairs, the pile is carefully sheared to match surrounding areas.


• Helps
  ensure a consistent pile height and finish.


• Brushing
  aligns the nap and improves visual consistency.

 7. Blocking &
Reshaping

• If the
  rug is warped or misshapen:




• It’s
  dampened and laid flat under weight or pinned.


• Dried
  under tension to restore its original shape and prevent buckling.

8. Final Cleaning & Inspection

• A
  final surface clean removes any dust or fibers from the repair.


• Inspection
  ensures:




• Seamless
  repairs


• Color
  and texture matches


• Edges
  are secure and the rug lies flat

Picture 2 shows the newly added fringe and newly created borders

1. Inspection and Assessment

• The
  first step in Jafri Rugs restoration is a detailed inspection to assess
  the extent of the damage. This includes evaluating areas of wear,
  unraveling threads, fading colors, and any holes or tears in the rug.
  Special attention is given to preserving the original design and integrity
  of the stitching.

2. Cleaning Before Restoration

• Before
  any restoration work begins, the rug must be cleaned thoroughly. Cleaning
  ensures that any accumulated dirt or stains are removed so that the
  restoration work can be done on a clean surface. This also helps identify
  areas that may require special attention during the restoration process.

3. Reweaving Damaged Sections

• Reweaving:
  If the rug has areas of missing or damaged stitches, skilled artisans can
  reweave the missing sections, matching the original patterns and colors as
  closely as possible. This requires a high level of expertise to ensure the
  new stitches blend seamlessly with the rest of the rug.

4. Fringe and Edge Repair

• The
  fringe of a rug is often subjected to wear over time. If the fringe is
  frayed or missing, it can be reattached or replaced by hand, ensuring that
  it matches the original design and material.


• The
  edges of the rug may also need reinforcing or re-binding if they have
  started to unravel. This can be done by re-stitching or using a similar
  material to secure the edges.

5. Dyeing and Color Restoration

• Color
  Fading: Over time, the dyes in a needlepoint rug may fade due to
  exposure to sunlight, wear, or improper cleaning. Skilled restoration
  experts can re-dye the affected areas using professional, colorfast dyes
  to restore the rug’s original hues.


• Matching
  Colors: When dyeing a rug, it’s critical to match the colors exactly
  to ensure that the restoration is seamless. This process is usually done
  by hand to ensure accuracy.

6. Final Inspection

• Once
  all the restoration work is completed, a final inspection is conducted to
  ensure the rug is restored to its original condition. The rug is checked
  for any missed areas, color inconsistencies, or stitching issues that may
  need to be addressed before it’s returned.

Pre-Repair Cleaning

• A deep
  cleaning is performed before repairs to remove dirt, oils, and debris
  that interfere with repair work.


• Includes:




• Dusting
  (front and back)


• Gentle
  hand washing with pH-neutral detergents so as not to erode the fibers of
  the rug


• Rinsing
  and drying in a temperature-controlled environment

Structural Repairs

These are the most critical to maintain rug integrity:

a. Edge Repair (Overcasting or Binding)

• Rewrap
  or rebind fraying edges to prevent unraveling.


• Uses
  matching wool or cotton thread.


• Restores
  tension and keeps the weft and warp from separating.

b. Fringe Repair or Replacement

• Stabilizes
  or reconstructs the fringe (often the warp threads).


• May
  involve:




• Tying
  off loose fringe


• Sewing
  in new fringe sections


• Weaving
  new fringes into the foundation

c. Hole or Tear Repair

• Small
  holes: patched and reinforced from the back.


• Larger
  holes or tears: require reweaving the foundation (warp and weft), then
  tying new knots to match the original pattern.

4. Pile Reweaving / Pattern Reconstruction

• Rebuilds
  worn or missing areas by hand-knotting new wool or silk into the
  structure.


• Requires:




• Color-matching
  wool (often hand-dyed)


• Matching
  the knot density, knot type (Turkish or Persian), and pattern




• Done
  by experienced weavers to ensure seamless blending with the original
  design.

5. Color Restoration

• In
  areas where colors have faded or bled, restorers may:




• Touch
  up color with textile-safe dyes where there is already wool shown in the
  pile but requires blending of color for consistency in the rug’s colors


• Avoid
  painting, which can damage fibers over time

 6. Shearing &
Grooming

• After
  repairs, the pile is carefully sheared to match surrounding areas.


• Helps
  ensure a consistent pile height and finish.


• Brushing
  aligns the nap and improves visual consistency.

 7. Blocking &
Reshaping

• If the
  rug is warped or misshapen:




• It’s
  dampened and laid flat under weight or pinned.


• Dried
  under tension to restore its original shape and prevent buckling.

8. Final Cleaning & Inspection

• A
  final surface clean removes any dust or fibers from the repair.


• Inspection
  ensures:




• Seamless
  repairs


• Color
  and texture matches


• Edges
  are secure and the rug lies flat

1. Inspection and Assessment

• The first step in Jafri Rugs restoration is a detailed inspection to assess the extent of the damage. This includes evaluating areas of wear, unraveling threads, fading colors, and any holes or tears in the rug. Special attention is given to preserving the original design and integrity of the stitching.

2. Cleaning Before Restoration

• Before any restoration work begins, the rug must be cleaned thoroughly. Cleaning ensures that any accumulated dirt or stains are removed so that the restoration work can be done on a clean surface. This also helps identify areas that may require special attention during the restoration process.

3. Reweaving Damaged Sections

• Reweaving: If the rug has areas of missing or damaged stitches, skilled artisans can reweave the missing sections, matching the original patterns and colors as closely as possible. This requires a high level of expertise to ensure the new stitches blend seamlessly with the rest of the rug.

4. Fringe and Edge Repair

• The fringe of a rug is often subjected to wear over time. If the fringe is frayed or missing, it can be reattached or replaced by hand, ensuring that it matches the original design and material.
• The edges of the rug may also need reinforcing or re-binding if they have started to unravel. This can be done by re-stitching or using a similar material to secure the edges.

5. Dyeing and Color Restoration

• Color Fading: Over time, the dyes in a needlepoint rug may fade due to exposure to sunlight, wear, or improper cleaning. Skilled restoration experts can re-dye the affected areas using professional, colorfast dyes to restore the rug’s original hues.
• Matching Colors: When dyeing a rug, it’s critical to match the colors exactly to ensure that the restoration is seamless. This process is usually done by hand to ensure accuracy.

6. Final Inspection

• Once all the restoration work is completed, a final inspection is conducted to ensure the rug is restored to its original condition. The rug is checked for any missed areas, color inconsistencies, or stitching issues that may need to be addressed before it’s returned.

The first image shows how this French Aubusson rug has been left in a very poor condition. The rug is an example of an mid-century French Aubusson rug. This rug is made with sage and rose vegetable dyes and unfortunately was never cleaned or repaired throughout its life and requires enormous attention to the following areas:

-Reweaving worn areas where warp and weft is showing

-Refringing as the fringe is torn off

-Rebinding as the binding is unraveling

-Vegetable dyes are fading

-Field of the rug is also showing unevenness in the wool pile

The second image shows the full restoration process where Jafri Rug restoration fully repaired this rug to its original condition while maintaining the antiquity of the rug by doing the following:

-Reweaving all worn areas to bring back this rug's dye lots are amazing and look vibrant

- Brush the rug with oil and dye in areas where the wool was not worn and distressed

-Matching the wool so that it blends perfectly within the field of the rug

Following the preservation process the rug is also more valuable than in its original condition

This Yazd Kerman is an antique turn of the century Persian masterpiece rug. Jafri Oriental Rugs has serviced Dutchess County for over 45 years and is an authority on not only the history of the rug but the most proper way to repair it. The rug is incredibly valuable and is a palace size rug measuing 11'.6"x16'.2". The was produced in the town of Yazd, near Kerman, Iran. The first image shows the rug completely worn requiring the following work:

-Warp and weft coming thru the rug, and various holes throughout the field requiring reweaving and color restoration work where Jafri Rug restoration weavers match the wool dyes lots and reweave into the floral motifs of the rug.

-Fringe completely fraying requiring fringe implant, circa 1900 tea stained fringe

-Edging completely unraveling into the field

-Moth damage of the rug

Jafri Oriental Rugs has serviced Dutchess County for over 45 years

The second image shows the rug completely restored

Jafri Rug Restoration fixed this rug by applying its professionalmuseum-quality antique rug cleaning processstep-by-step:

1. Inspection & Documentation

A specialist first examines the rug to determine:

• Age, origin, weave style
• Fiber type (wool, silk, cotton foundation, etc.)
• Dye stability (natural vegetable dyes vs synthetic dyes)
• Fragile areas: worn patches, dry rot, loose fringe, holes, moth damage
• Previous repairs or color touch-ups

Why it matters:Antique rugs often have unstable dyes and delicate foundations. The cleaning process is tailored based on the following factors: fabric, type of dye used, age of rug

2. Dry Soil Removal (Dusting)

This is one of themost important steps.

• Gentle vibrating dusting machines
• Air dusting / compressed air

This removes the following:

• Packed dust
• Sand/grit
• Allergens
• Moth larvae and eggs

Why it matters:Up to 70% of soil in antique rugs is dry particulate thattears fibersif washed without dusting.

3. Colorfastness Testing

Before any washing:

• Each dye color (reds, blues, greens, blacks) is tested with water and mild detergent.
• If dyes are unstable, cleaners applydye stabilizersor choose adry-cleaning or low-moisture method.

Why it matters:Natural dyes can bleed or fade; this prevents damage.

4. Specialty Hand Wash (Traditional Bath)

Most high-end cleaners wash antique rugsby hand, never by machine.

Steps:

1. Rug is submerged in a cool-water wash pit.
2. Olive oil wool-safe shampoo from Italy is gently applied, no harsh chemicals are applied as that can cause color run/color bleeding
3. Both sides of the rug are cleaned using soft brushes or hand tools.
4. Water is circulated to remove embedded dirt.

5. Rinse & Water Extraction

• Thorough rinsing removes soap residue that can attract dirt later.
• Water extraction is done by rolling, squeegeeing, or suction tools.
• No high-heat drying (which can shrink wool or warp foundations).

6. Controlled Drying

Antique rugs are dried:

• In climate-controlled rooms with proper airflow

Drying can take 24–48+ hours depending on the rug's age and thickness.

7. Grooming & Fringe Care

After cleaning:

• Rug pile is brushed in its natural direction going the grain and fibers of the rug
• Fringe is hand-cleaned and straightened out with a comb

8. Repairs or Restoration

• Reweaving worn areas
• Edge/selvage reinforcement
• Fringe repair or replacement
• Moth damage treatment
• Color restoration is used where actual dye and New Zealand worsted wool is used to bring back the original condition of the rug

9. Final Inspection

The rug is checked for:

• Even pile direction
• Clean fringe
• No soap residue
• No odor
• Proper color stability
• Smooth, flat drying

Why Antique Rugs Need Special Care?

Antique rugs are different because:

• Natural vegetable dyes can bleed
• Wool fibers become brittle with age
• Cotton foundations shrink easily
• Hand-knotted structure can loosen
• Value (sometimes thousands of dollars) depends on condition

Machine carpet cleaning or steam cleaning candestroy antique rugs.