1. Inspection and Documentation

Jafri Rug examines:

• Tears, holes, and worn areas
• Loose or missing weft and warp threads
• Fringe damage
• Color fading or dye lot issues
• Structural weakness

2. Removing binding and fringe Prior to Cleaning

The rug is typically cleaned before field work restoration, but in the case of binding and fringe work both are removed prior to cleaning

• Dirt and grit are removed.
• Stains and contaminants are treated.
• Cleaning exposes all existing damage and shows any damage that the customer may not have known existed prior to cleaning

3. Stabilization

Weak or unraveling sections are secured to prevent further deterioration.

• Loose threads are anchored.
• Edges may be temporarily supported.

4. Warp Repair

The warp threads (the rug's structural foundation) are repaired if broken.

• Missing warps are recreated.
• New foundation threads are inserted and tensioned to match the original weave.

5. Weft Reconstruction

The weft threads that create the design are rewoven.

• Matching wool, cotton, or other fibers are selected.
• Colors are matched as closely as possible.
• Traditional weaving techniques are used to recreate patterns.

6. Hole and Tear Reweaving

For holes and tears:

• Damaged fibers are removed.
• The area is rewoven thread by thread.
• Patterns are reconstructed to blend with surrounding sections.

7. Edge and Selvage Repair

The side edges (selvages) are reinforced.

• Frayed edges are rewoven or wrapped.
• New edge bindings may be added if necessary.

8. Fringe Restoration

If the fringe is damaged:

• Existing fringe is secured.
• Missing fringe may be reconstructed.
• The repair is designed to match the original style.

9. Blocking and Reshaping

Many older Kilims become distorted over time.

• The rug is carefully stretched and aligned.
• Dimensions are corrected where possible.
• The rug is dried under controlled tension.

10. Final Finishing

The repaired area is inspected for:

• Structural integrity
• Pattern accuracy
• Color consistency
• Overall appearance

Common Rug Repairs

• Small tears and splits
• Hole reweaving
• Fringe replacement
• Edge reinforcement
• Moth damage restoration
• Pet damage repair
• Full panel reconstruction

Important Consideration

For collectible or antique Persian rugs such as this, Jafri Rugs often aims for stabilization and preservation and the artistry is that the rug should not look like there was any repair work done to the rug and the antiquity of the rug was maintained. This approach helps maintain the rug's historical integrity and value.

Typical repair costs vary widely depending on the amount of hand reweaving required. A small tear may take a few hours, while a large patterned hole can require many days of artisan weaving work.

Jafri Rug Restoration fixed this rug by applying its professional museum-quality antique rug cleaning process step-by-step:

1. Inspection & Documentation

A specialist first examines the rug to determine:

• Age, origin, weave style

  
  



• Fiber type (wool, silk, cotton foundation, etc.)

  
  



• Dye stability (natural vegetable dyes vs synthetic dyes)

  
  



• Fragile areas: worn patches, dry rot, loose fringe, holes, moth damage

  
  



• Previous repairs or color touch-ups

  
  

Why it matters: Antique rugs often have unstable dyes and delicate foundations. The cleaning process is tailored based on the following factors: fabric, type of dye used, age of rug

2. Dry Soil Removal (Dusting)

This is one of the most important steps.

• Gentle vibrating dusting machines

  
  



• Air dusting / compressed air

This removes the following:

• Packed dust

  
  



• Sand/grit

  
  



• Allergens

  
  



• Moth larvae and eggs

  
  

Why it matters: Up to 70% of soil in antique rugs is dry particulate that tears fibers if washed without dusting.

3. Colorfastness Testing

Before any washing:

• Each dye color (reds, blues, greens, blacks) is tested with water and mild detergent.

  
  



• If dyes are unstable, cleaners apply dye stabilizers or choose a dry-cleaning or low-moisture method.

  
  

Why it matters: Natural dyes can bleed or fade; this prevents damage.

4. Specialty Hand Wash (Traditional Bath)

Most high-end cleaners wash antique rugs by hand, never by machine.

Steps:

1. Rug is submerged in a cool-water wash pit.

   
   



2. Olive oil wool-safe shampoo from Italy is gently applied, no harsh chemicals are applied as that can cause color run/color bleeding

   
   



3. Both sides of the rug are cleaned using soft brushes or hand tools.

   
   



4. Water is circulated to remove embedded dirt.

   
   

5. Rinse & Water Extraction

• Thorough rinsing removes soap residue that can attract dirt later.

  
  



• Water extraction is done by rolling, squeegeeing, or suction tools.

  
  



• No high-heat drying (which can shrink wool or warp foundations).

6. Controlled Drying

Antique rugs are dried:

• In climate-controlled rooms with proper airflow

  
  

Drying can take 24–48+ hours depending on the rug’s age and thickness.

7. Grooming & Fringe Care

After cleaning:

• Rug pile is brushed in its natural direction going the grain and fibers of the rug

  
  



• Fringe is hand-cleaned and straightened out with a comb

  
  

8. Repairs or Restoration

• Reweaving worn areas 

  
  



• Edge/selvage reinforcement

  
  



• Fringe repair or replacement

  
  



• Moth damage treatment

  
  



• Color restoration is used where actual dye and New Zealand worsted wool is used to bring back the original condition of the rug

9. Final Inspection

The rug is checked for:

• Even pile direction

  
  



• Clean fringe

  
  



• No soap residue

  
  



• No odor

  
  



• Proper color stability

  
  



• Smooth, flat drying

Why Antique Rugs Need Special Care?

Antique rugs are different because:

• Natural vegetable dyes can bleed

  
  



• Wool fibers become brittle with age

  
  



• Cotton foundations shrink easily

  
  



• Hand-knotted structure can loosen

  
  



• Value (sometimes thousands of dollars) depends on condition

Jafri Rug restoration will do the following:

Time is critical — the longer a rug sits damp or soiled with soot or water, the higher the risk of mildew, permanent staining, or fiber rot. The rug can also become brittle and snap in half.

1. Inspection & Fiber Identification

• Rug is checked for:

  • Type of fiber (wool, silk, synthetic)

  • Dye type (natural vs synthetic)

  • Weave and pile structure

  • Stains, odors, moth or mildew damage

• Colorfastness test is done to ensure dyes won’t bleed.

2. Dry Soil Removal (Dusting)

Over 70% of a rug's dirt is dry and embedded deep in the pile.

• Specialized dusting equipment or compressed air is used.

• Dislodges dry particles like sand, dirt, and grit that regular vacuums miss.

• Critical before wet cleaning—wet dirt turns to mud and causes staining if not removed.

3. Pre-Treatment

• Spot stains (wine, pet urine, grease) are pre-treated.

• Enzyme cleaners or stain lifters are applied as needed.

• High-traffic areas may get gentle agitation or scrubbing.

4. Full Immersion or Hand Washing

• Rugs are washed by hand or via immersion bath, depending on type.

• Uses cold water and pH-balanced, wool-safe shampoos.

• Washed in direction of the pile to protect fibers.

• Some high-end rugs (e.g., silk) require low-moisture surface cleaning only.

5. Rinsing

• Thorough rinsing removes all residues, ensuring:

  • No sticky soap left behind (which attracts more dirt).

  • No fiber damage from alkaline products.

6. Water Extraction

• Excess water is removed via:

  • Flat rolling press

  • Centrifuge (safe for certain rug types)

  • Absorbent towels/blotting

7. Drying

• Rugs are dried in climate-controlled rooms with fans and dehumidifiers.

• Depending on rug type:

  • Flat drying (for antiques or delicate fibers)

  • Hanging drying (for most modern wool rugs)

Direct sunlight and heat are avoided to prevent fading and warping

8. Final Grooming & Brushing

• Pile is gently brushed to restore texture and appearance.

• Fringe is combed, trimmed, and straightened if needed.

• Deodorizing or moth treatment can be applied upon request.

9. Final Inspection

• Rug is checked for:

  • Cleanliness

  • Pile softness

  • Proper stain and odor removal

• Before/after photos are sometimes taken and shared with clients.

Typical Time Frame

2 week turnaround

Jafri Rugs will make sure to do the following:

Apply an antique wash to the rug where the rug will be soaked for days and then dusted

Repair all the fringe and binding work

Reweave the field to maintain the integrity of the design and eliminate all wear

Jafri Rug restoration fixed this rug entirely and raised the value of the rug by doing the following:

1.Inspection and Identification: Jafri Rugs carefully inspected to assess the extent of the moth damage. This involves checking the front and back of the rug for signs of infestation.

·        Moth Treatment: The rug would be treated to eliminate any remaining moths and eggs. This usually involves a deep fumigation process using eco-friendly chemicals or freezing the rug to kill any pests.

·        Re-weaving or Repairing Damaged Areas: The affected areas would likely require Jafri’s weavers reweaving the entire field. The damaged wool would be carefully removed, and new wool fibers, typically dyed to match the original, would be woven into the affected areas to restore the rug's appearance.

2. Worn and Faded Areas of the rug

As an example the medallion is a central feature in Persian rugs, and significant wear or fading can take away from the rug’s beauty and value.

·        Color Restoration: To restore the faded vegetable and chrome dyes, Jafri’s first class weavers dyeing techniques may be employed. This could involve carefully re-dyeing the  area using natural dyes or color-safe synthetic dyes. This process is done with precision to match the original hues and avoid dye bleeding.

·        Reweaving/Restoration: If the medallion’s pattern is worn down to the point of damage, Jafri’s weavers had to reweave the intricate design. This involves painstakingly replicating the original design and colors.

3. Fringe and Binding Unraveling

The fringe and the binding are crucial for maintaining the structural integrity and aesthetic of the rug.

·        Fringe Repair or Replacement: The unraveling fringe would need to be reattached or replaced, depending on the extent of the damage. Jafri’s weavers often restore the fringe by knotting it back into place using similar fibers (wool or silk, depending on the rug’s original material). If the fringe is too damaged, it might need to be completely replaced.

·        Binding Reinforcement: The edges and binding would also be repaired. This could involve stitching new binding material (usually wool or cotton) onto the rug’s edges, followed by a careful reinforcement of the stitching to prevent further unraveling. A careful color match is essential to keep the aesthetic intact.

4. Wool Pilling

Pilling happens when fibers get tangled and form small balls of fuzz, which can occur naturally over time with wool rugs.

·        Shaving the Rug: Pilling can be removed through a careful process of shaving. Special tools or razors designed for rugs are used to gently remove the pill without damaging the fibers underneath. The professional would carefully go over the rug to ensure the pilling is removed evenly, leaving the wool in good condition.

·        Deep Cleaning: After shaving off the pilling, the rug would undergo a deep cleaning to remove any remaining loose fibers and dirt. This would also help restore the softness of the wool.

Given the age and value of the rug, this is an antique rug that should not be sent to any rug store, but should go to Jafri Rug restoration as the weavers are specifically skilled to repair these threadbare rugs and understand the motifs and match the wool dye lot for dye lot. The artistry will maintain the antiquity of the rug and will not make it look newly made and will also raise the value of the rug.

Jafri Rug restoration will do the following:

1. Assessment and Inspection:

Condition Check: Inspect the rug thoroughly for signs of wear, including fraying edges, missing or damaged knots, stains, or fading. This is essential to assess the scope of restoration work needed.

Fabric Type: Identify the materials used (wool, silk, etc.) to ensure the correct restoration techniques and materials are used.

Color Matching: Persian rugs often feature vibrant and intricate color schemes. Color matching is important for any repairs to ensure the restoration blends seamlessly with the original.

2. Cleaning:

Gentle Cleaning: Before restoration, the rug is cleaned to remove dirt and stains. This is typically done by hand or machine using organic olive oil shampoo foam to cleanse the rug and techniques that preserve the integrity of the fibers.

Drying: After cleaning, the rug must be carefully dried to prevent any damage or shrinkage.

3. Repairing Damaged Areas:

Reweaving/Knots: If there are missing or damaged knots, the missing sections will be re-woven by hand. Skilled weavers use the same knotting technique that was used in the original rug to ensure consistency.

Fringe Repair: If the fringe is damaged or missing, it can be reattached or replaced using matching fibers.

Edge Repair: The rug’s edges may become frayed over time. A repair may involve re-binding the edges to prevent further unraveling.

4. Color Restoration:

If the rug has areas with faded or discolored sections, dyes matching the original colors may be applied to restore the vibrancy. This requires careful attention to detail to blend the colors seamlessly.           

A Caucausian sumac of this quality is threadbare and quite valuable. The rug in its former condition was destroyed and there were remnants of the original medallions throughout the field and borders. This rug was from the 1800's and is over 200 years old. The fringe and binding was tearing apart and the field was also worn.

The first image shows the rug in very poor condition with fringe and binding work required as it was fraying. The second image shows how this Persian Sumac rug has been restored to its original condition with fringe and binding that comports to the design and era such as adding tea stained fringe implants to the rug as that was the proper fringe that was of that 19th century period. Additionally Jafri Rug restoration sheared this rug to even out the wool on the pile of the rug and added binding that prevents the wool from unraveling any further into the field of the rug and Jafri Rug restoration did the following work:

-Reweaving worn areas where warp and weft is showing

-Refringing as the fringe is torn off

-Rebinding as the binding is unraveling

-Vegetable dyes are fading

-Field of the rug is also showing unevenness in the wool pile

Given the age and value of the rug, this is a rug that should not be sent to any rug store, but should go to Jafri Rug restoration as the weavers are specifically skilled to repair these threadbare rugs and understand the motifs and match the wool dye lot for dye lot. The artistry will maintain the antiquity of the rug and will not make it look newly made and will also raise the value of the rug.

Jafri Rug restoration fixed the rug by doing the following:

1. Assessment and Inspection:

Condition Check: Inspect the rug thoroughly for signs of wear, including fraying edges, missing or damaged knots, stains, or fading. This is essential to assess the scope of restoration work needed.

Fabric Type: Identify the materials used (wool, silk, etc.) to ensure the correct restoration techniques and materials are used.

Color Matching: Persian rugs often feature vibrant and intricate color schemes. Color matching is important for any repairs to ensure the restoration blends seamlessly with the original.

2. Cleaning:

Gentle Cleaning: Before restoration, the rug is cleaned to remove dirt and stains. This is typically done by hand or machine using organic olive oil shampoo foam to cleanse the rug and techniques that preserve the integrity of the fibers.

Drying: After cleaning, the rug must be carefully dried to prevent any damage or shrinkage.

3. Repairing Damaged Areas:

Reweaving/Knots: If there are missing or damaged knots, the missing sections will be re-woven by hand. Skilled weavers use the same knotting technique that was used in the original rug to ensure consistency.

Fringe Repair: If the fringe is damaged or missing, it can be reattached or replaced using matching fibers.

Edge Repair: The rug’s edges may become frayed over time. A repair may involve re-binding the edges to prevent further unraveling.

4. Color Restoration:

If the rug has areas with faded or discolored sections, dyes matching the original colors may be applied to restore the vibrancy. This requires careful attention to detail to blend the colors seamlessly.

This is an example of a Lavar Kerman timeless masterpiece rug made in Iran. This rug is no longer able to be produced on the loom. It is over a century old. A rug of this quality comes from the finest weavers of Iran from the town of Lavar but the rug had enormous wear and was destroyed in numerous areas. This type of work can only be performed by hand and Jafri Rug's weavers are skilled artisans who understand the curvilinear characteristics of the rug and can reweave into the wool without making the rug look new. The time to restore this rug took approx 6 months.

Picture 1 shows the pre-restoration work where the rug was showing as worn and the fringe and binding was unraveling and the color was faded.

Picture 2 shows the post-restoration work where the rug was completely rewoven and color restoration was treated on the rug.

Jafri Rug restoration repaired this rug by doing the following:

Pre-Repair Cleaning

• Adeep cleaningis performed before repairs to remove dirt, oils, and debris that interfere with repair work.
• Includes:
  • Dusting (front and back)
  • Gentle hand washing with pH-neutral detergents
  • Rinsing and drying in a temperature-controlled environment

Structural Repairs

These are the most critical to maintain rug integrity:

a. Edge Repair (Overcasting or Binding)

• Rewrap or rebind fraying edges to prevent unraveling.
• Uses matching wool or cotton thread.
• Restores tension and keeps the weft and warp from separating.

b. Fringe Repair or Replacement

• Stabilizes or reconstructs the fringe (often the warp threads).
• May involve:
  • Tying off loose fringe
  • Sewing in new fringe sections
  • Weaving new fringes into the foundation

c. Hole or Tear Repair

• Small holes: patched and reinforced from the back.
• Larger holes or tears: require reweaving the foundation (warp and weft), then tying new knots to match the original pattern.

4. Pile Reweaving / Pattern Reconstruction

• Rebuilds worn or missing areas by hand-knotting new wool or silk into the structure.
• Requires:
  • Color-matching wool (often hand-dyed)
  • Matching theknot density, knot type (Turkish or Persian), and pattern
• Done by experienced weavers to ensure seamless blending with the original design.

5. Color Restoration

• In areas where colors have faded or bled, restorers may:
  • Touch up color with textile-safe dyes where there is already wool shown in the pile but requires blending of color for consistency in the rug's colors
  • Avoid painting, which can damage fibers over time

6. Shearing & Grooming

• After repairs, the pile is carefully sheared to match surrounding areas.
• Helps ensure a consistentpile heightand finish.
• Brushing aligns the nap and improves visual consistency.

7. Blocking & Reshaping

• If the rug is warped or misshapen:
  • It's dampened and laid flat under weight or pinned.
  • Dried under tension to restore its original shape and prevent buckling.

8. Final Cleaning & Inspection

• A final surface clean removes any dust or fibers from the repair.
• Inspection ensures:
  • Seamless repairs
  • Color and texture matches
  • Edges are secure and the rug lies flat